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Solutions by industry / Oil & gas

AI for oil and gas operations, from wellhead to refinery

Maximise throughput, keep compressors and pumps running and hold product quality on spec, with models that run at the edge and write back to your control system.

+17%asset availability reported by oil & gas companies
Higher yieldmore consistent conversion in refining
Edgeruns offline on site, outbound-only connection

Trusted across process industries

  • Holcim
  • ArcelorMittal
  • SKF
  • Aperam
  • Carmeuse

Key benefits

Throughput, availability, yield and quality

From pipelines and processing to cracking units and distillation columns, AI finds the margin hidden in continuous operation.

01

Better flow

Optimised pipeline and processing operations: more throughput, fewer bottlenecks in cracking units and distillation columns.

02

Higher asset availability

Diagnostics and predictive maintenance prevent unexpected downtime on compressors, pumps and heat exchangers.

03

Improved yield

Precise AI control keeps refining at its optimal production level and raises conversion rates.

04

Product quality on spec

Processes monitored and adjusted in real time to meet the quality standards of gasoline, diesel and jet fuel.

Featured case

Predictive maintenance on critical equipment

The same approach that protects compressors and pumps: a steel producer predicts failures on its continuous caster and plans maintenance ahead.

Case study · Metals & mining

Predict failures before they stop the line

76 models score the caster's strands in real time and alert operators by email and SMS before a failure.

+60%asset availability
4 strandsin real time
Day 1ROI
Read the full case →

How it works

From production data to continuous operation

Four steps on one platform, with one digital twin of your assets.

1Integrate

Data integration

Collect complete data from the production line, sensors, historians and control systems, for detailed analysis.

2Optimise

Operational analytics

AI analyses and optimises the flow and efficiency of the process.

3Maintain

Predictive maintenance

Predict and schedule maintenance before breakdowns, for continuous operation.

4Monitor

Quality monitoring

Product specifications checked continuously against your quality and safety limits.

Built for remote and critical assets

Runs where your assets are

Platforms, terminals and refineries rarely have a perfect connection. Wizata is designed for that.

Edge that runs offline

Wizata Edge keeps reading, scoring and buffering when the cloud link drops, and syncs when it returns.

Outbound only

No inbound ports on the plant network: HTTPS 443, AMQPS 5671 and MQTTS 8883 only.

Your control layer

Connects to OPC UA, Modbus, MQTT and historians such as AVEVA PI, and writes set points back for closed loop.

One model, every asset

A template describes a compressor or pump type once; the same model then runs on every matching asset.

Demonstrating ROI

Measured in availability and yield

+17%asset availability reported by oil & gas companies.
Lower costreduced operational costs from fewer stoppages.
Higher yieldmore efficient and reliable processes.

Next step

Enhance your process efficiency with AI

Talk to one of our engineers, or spend one or two days with our team on one unit and your own data.