Solutions by industry / Lime
AI for lime production, stable kilns, less fuel
Optimise calcination, keep lime quality on target and cut fuel use, with kilns that run autonomously and the same model replicated across your sites.
They trust us
Key benefits
Calcination, quality, emissions and kiln life
From limestone decomposition to calcination and hydration, AI manages the thermal process so every kiln delivers consistent lime at maximum output.
Calcination efficiency
AI-driven control keeps kiln temperatures optimal and reduces fuel consumption.
Quality assurance
Continuous monitoring and adjustment for the right chemical composition and physical properties of lime.
Emission control
Emissions regulated in real time to meet environmental standards.
Longer equipment life
Predictive maintenance extends the life of critical machinery such as kilns and hydrators.
Featured case
50 lime kilns running on their own
A global lime producer moved from fixed empirical formulas to AI set points and anomaly detection, then replicated the system across its sites.
Autonomous lime kilns
Data-driven set points stabilise the process; anomaly detection warns teams before a stoppage.
How it works
AI along the whole lime line
Each stage gets its own model, on one platform and one digital twin of your kilns.
Preparation
Precise analysis and preparation of limestone before it enters the kiln.
Calcination
Kiln settings adjusted in real time for peak thermal efficiency, in open or closed loop.
Lime on spec
Lime quality assessed continuously during production so standards are met.
Emissions
Emissions reduced and kept within environmental regulations.
Customer voice
“We decided to work with Wizata because they have a better business knowledge of process manufacturing than the competition and their collaborative approach allows us to stay in control of our IP.”
Head of Operations Support, Carmeuse
Demonstrating ROI
Measured in fuel and yield
Next step
Advance your lime production with AI
Talk to one of our engineers, or spend one or two days with our team on one kiln and your own data.