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Solutions by industry / Food & beverage

Batch root cause in minutes, 30% faster quality fixes

A leading beer and soft-drink producer uses Wizata to trace quality issues to their raw materials, see every batch they affect, and shorten fermentation.

+30%faster quality-issue resolution
Minutesfor a root-cause analysis, instead of investigations
Shorterfermentation time, without new infrastructure
Industry
Food & beverageBrewing
Focus
QualityTraceabilityFermentation
With Wizata
Digital twinBatch trackingProcess optimisationQuality optimisation

The challenge

Which raw material caused it, and which batches does it touch?

Consistent quality across every batch is the top priority. When a batch has a quality issue, the producer must find its root cause and know which other batches may carry the same problem.

Natural variability in raw materials makes both hard:

Reactive investigationsReliance on expert knowledgeManual traceabilityFermentation capacity limits

What changed with AI

  1. From reactive investigations to automated root-cause analysis in minutes.
  2. From expert knowledge to automatic, data-driven calculation.
  3. From manual traceability to full batch visibility.
  4. From capacity constraints to optimised fermentation, without infrastructure investment.

Our approach

From raw material to every batch it touches

Wizata and the local experts worked side by side, with measurable ROI and business impact as the target.

1Connect

One batch view

On the Wizata platform, hosted in Wizata's Azure tenant, process, recipe, raw-material and end-product data are ingested and put in context.

2Trace

Batch root cause

A batch-tracking system and an analytics model link raw materials to production batches, and show how an issue may affect later batches or other products using the same material.

3Optimise

Real-time quality

Optimisation models adjust production parameters in real time, keeping quality steady despite raw-material variability, with dashboards for each stakeholder.

The outcome

Full traceability, faster fixes, shorter fermentation

Quality-issue resolution +30%

Faster resolution of quality issues, from precise root causes and their impact on other batches.

01

Full batch traceability

Better decisions and less waste, in line with the full traceability that food regulations require.

02

Central model management

Models are managed centrally, so updates reach every product without high maintenance costs.

03

Lower fermentation time

Fermentation optimised within existing capacity, with no infrastructure investment.

Results and KPIs

Get the full results

The project in detail: the batch-tracking system, the models and the KPIs.

Built on the Wizata platform

Explore the platform →
Data HubBatches, recipes and raw materials linked in one digital twin.
AI LabRoot-cause and optimisation models, managed centrally for every product.
Control PanelReal-time recommendations and dashboards for each stakeholder.

Next step

Know every batch, from grain to bottle

You don't have to do it alone. Talk to one of our engineers, or spend one or two days with our team on your own data.

Your contact Filip Popov fpo@wizata.com +352 621 840 891