Solutions by industry / Cement
AI for cement plants, from raw mix to stack
Fine-tune clinker quality, run kilns and mills in closed loop and lower the clinker factor, with models that write set points straight back to your control system.
Trusted by cement producers
Key benefits
Four places cement plants gain first
Kilns and mills are where energy, quality and availability are won or lost. That is where AI starts.
Kiln and mill automation
AI-driven adjustments keep kilns and mills stable and at peak efficiency, in open or closed loop.
Lower energy use
AI-based fuel and electricity management delivers significant savings without touching quality.
Consistent cement quality
Continuous monitoring of chemical composition and fineness keeps every grade on spec.
Maintenance forecasting
Predict and prevent failures in mills and rotary kilns before they cause unplanned downtime.
Featured case
See it running on a cement mill
A global cement producer put one mill in AI closed loop, then replicated it to five more mills across its plants.
Closed-loop AI on the cement mill
Real-time set points for three critical parameters, early warnings on hydraulics and lubrication, and a fully automated mill.
How it works
AI along the whole cement line
Each stage gets its own model, all running on one platform and one digital twin of the plant.
Raw mix
Precise chemical analysis and raw-mix preparation, so the kiln feed is right before it enters.
Clinkering
Models optimise burning and cooling for better clinker quality and a lower clinker factor.
Finish milling
Grinding pressures and airflows adjusted in real time to optimise the finish-milling process.
Emissions
Emissions monitored and adjusted in real time to stay within regulations.
Built for cement plants
Works with the plant you already run
Your control system
Read from and write set points back to your DCS and PLCs over OPC UA, for closed-loop control.
Edge on site
Wizata Edge runs next to the kiln and mills and keeps working when the cloud link drops.
One model, every plant
Templates describe a kiln or mill once; the same pipeline is replicated across plants in about a week.
Your data, your IP
Data, models and IP belong to you, in your own cloud tenant if you choose.
Demonstrating ROI
Measured in capacity and energy
Next step
Advance your cement production with AI
Talk to one of our engineers, or spend one or two days with our team on one kiln or mill and your own data.