Solutions by industry / Metals & mining
AI for metals and mining, more yield, less downtime
Increase yield, improve material properties and cut energy use, from the mine to the caster, with models that predict failures and steer the process in real time.
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Key benefits
Throughput, alloy quality, energy and uptime
Steel and metal production asks for metallurgical precision and furnaces run at their best. Wizata brings data-driven insight and real-time control to both.
Production efficiency
Shorter cycle times and higher throughput, without compromising quality.
Alloy quality
Chemical composition and temperature monitored and adjusted during smelting for the right alloy properties.
Energy optimisation
Lower energy consumption across the process, cutting costs and environmental impact.
Predictive maintenance
Failures predicted and maintenance scheduled ahead, for less downtime and longer machine life.
Featured case
Predicting failures on the continuous caster
A long-product steel producer predicts cutting-torch failures in real time and plans maintenance before a torch stops the line.
Continuous casting maintenance
76 models score the four strands in real time and alert operators by email and SMS before a failure.
How it works
AI from raw materials to finished metal
Each stage gets its own model, on one platform and one digital twin of your plant.
Best use of inputs
Raw materials used at their best, based on their quality and availability.
Furnace control
Furnace conditions controlled dynamically for metal quality and efficiency.
Properties on spec
Metal properties inspected continuously during production so standards are met.
Less waste and emissions
Processes evaluated and adjusted to meet sustainability goals.
Metals & mining cases
Two cases, in production
Demonstrating ROI
Measured in energy, yield and uptime
Next step
Advance your steel and metal production with AI
Talk to one of our engineers, or spend one or two days with our team on one line and your own data.