PERFORMANCE OPTIMIZATION

Harvest the power of Artificial Intelligence solutions to improve your production line yield.

Achieve more with the same input 

Optimize your yield thanks to Artificial Intelligence

 

Production lines are engineered to produce a determined quantity/mass per hour. But operators observe daily inconsistent fluctuation on the yield. Not only in quantity but also in energy consumption, gas emission and scrap/waste production.

Different features such as the raw materials composition used, the machinery set points, the process itself and its environment are considered to assess the cause of production performance variation. Those features are enabled through multiple sensors producing various kind of data; temperature, pressure, speed, image, electromagnetic waves radiation, gas composition, chemical composition, …

By interconnecting them all and also including their time and space dimension, our Artificial Intelligence understands patterns between the yield and those features. Even the slightest movement can be anticipated, detected, digested and analyzed, enabling Artificial Intelligence to build the best recipe and achieve maximum yield.

From one process to another, from one plant to another, Artificial Intelligence explores uncharted paths to optimization; delivering real time insight to your plant and maximizing your revenue.

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Let's tackle together your most complex performance challenge

Our solution allows you to push forward your performance by uncovering new patterns hidden in the data. Built on Azure and using the cutting edge industrial expertise of our data scientists, our solution helps to define the most profitable balance to:

  • Improve your yield (i.e. increase tons / h)
  • Reduce ecological impact (i.e. decrease CO2 / tons)
  • Optimize your energy consumption (i.e. decrease W / tons)
  • Reduce scrap & waste  (i.e. decrease scrap/waste tons / h)

What about your challenge?

3 steps to start optimizing your performance with Artificial Intelligence

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ONE: DEFINE

Start to define your specific performance issue

Defining the exact problem you want to solve is key to understanding the relation between your specific manufacturing objective and the data you need to collect and analyze to reach it. If you struggle defining the issue, we recommend to handle this prerequisite step with an Exploratory Workshop that will help you list, define and prioritize your production challenges.  
Once your problem is defined, you must study the business feasibility of the project, its risks and impacts within your production process but also assess if you are ready to start in terms of data amount and quality. This is what we call the Feasibility Assessment.
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TWO: R & D

Research, build and train the AI

The Research & Development step is intended to be a hypothesis loop where data scientists will prove or refuse, through modelling, AI education and training several ideas paving the way toward the best solution. In this step, the process engineers must empower the Data Scientists by transmitting the physical constraints of the production environment in order for the AI to consider it as a whole. 

As technological support, The One AI platform will take into account the time and space constraints of your production process. It has been developed to embrace the most recurring and time consuming parts of an AI development approach. 

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THREE: HARVEST

Deploy, get results and replicate !

From understanding the reason of poor performance (root cause analytics), to predicting when it occurs  (predictive analytics) and giving you the recommendations to make sure you always reach to the best yield (prescriptive analytics), The One AI platform extracts the best production recipe from Artificial Intelligence. It helps you leverage on your own business expertise and achieve better results. Once defined, we make sure the solution is replicable from one line to another, from one plant to another and helps you achieve the best global outcome possible. 

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Go for 100 % production efficiency!

AT WIZATA:

  • We commit on the results 
  • We make sure you can replicate the solutions we provide
  • We offer transparent and self-manageable solutions
  • We ensure that our solutions are sustainable thanks to Microsoft supported technologies 
  • We make sure our solutions adapt to your production environment within its time and space constraints

Let's discuss about your project

Call us +352 273 956 96
Meet us Ask for your meeting on info@wizata.com Or check our next events !
Write us! info@wizata.com
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